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Bystronic TPA H

Bystronic
Type: ERMM180
Thermoplastic Applicator
Application Area
The thermoplastic applicator applies a thermoplastic material to
rectangular glass panes within a production line for solar modules.
The material forms a seal with a second glass pane, which is applied in a later
process step.
The panes are fed in, processed, and removed on horizontally running
belts/conveyors.
The thermoplastic applicator is a highly sophisticated machine that must meet many
requirements with great precision. For this reason, you should only process raw materials (glass, sealant) that meet the specifications on
the following pages. This helps to achieve high-quality and safe
production.
Performance and Connection Values
Maximum transport speed: 18 m/min
Height of the glass running surface: 1100 mm
Height of the applied sealant bead: 0.5 to 1.2 mm
Maximum width of the applied sealant bead: 12.0 mm
Required constant input pressure, pneumatics: 6.5 to 8.0 bar
Operating pressure, pneumatics: 6.0 bar
Compressed air consumption, normal operation: 10 normal liters/min
Compressed air consumption during drum change: 500 normal liters/min
Average energy consumption per hour: 10 kWh
Working temperature of the sealant: 110°C to 130°C
Environmental Conditions and Emissions
Minimum ambient temperature: +15°C
Maximum ambient temperature: +35°C
Maximum relative humidity: 75%
Sound level: less than 70 dB (A)
Requirements for the drums for the sealant
Design:
Material container D18 according to DIN 6644 – with base (F1)
and smooth outer surface (body design, smooth).
Capacity: 216 liters
Inner diameter: 571.5 mm
Height: 874 mm
Minimum wall thickness: 1.25 mm
Processable glass panes
Glass types
Glass panes with a smooth surface (float glass) can be processed.
Dimensions and Weights
Smallest dimensions Largest dimensions Geometry
1198 mm 1200 mm Length LS
498 mm 600 mm Width BS
1.8* mm 5.0* mm Thickness DS
Thermoplastic materials based on poly-isobutylene (butyl) can be processed.
The material must be flowable in the range of approximately 110°C to 130°C and exhibit a defined
viscosity profile.
Use only materials that have proven themselves in practice and that have been approved by the
manufacturers of these materials and by Bystronic for the intended use.
Detailed product descriptions and information on the handling, storage and
disposal of the material used can be found in the information sheets
and safety data sheets, which the manufacturers of the materials will gladly provide.
Dimensions, gantry robot with glass conveyor
Height x Width x Depth: 2800 x 1890 x 2735 mm
Weight of the gantry robot: 850 kg
Weight of the glass conveyor: 1400 kg
Dimensions, drum pumps
Height x Width x Depth: 3320 x 1060 x 1200 mm
Weight (without drum): 850 kg
Weight (with drum): 1100 kg
Height H at drum pump FP1: 4400 mm
Height H at drum pump FP2: 4000 mm
Dimensions, control cabinet
Height x Width x Depth: 2200 x 1800 x 600 mm
Weight: 450 kg
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The applicator was used with the material Butyl.
Condition: used
From a test laboratory, in like-new condition, only a few operating hours for testing!
Scope of delivery: (See picture)
(Changes and errors in the technical data are subject to change!)
We will be happy to answer any further questions you may have by telephone.

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