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Comerio 18 x 54

4-Roll Rubber Calender

1. Manufacturer
• Manufacturer: Comerio Ercole

2. Machine Identification
• Machine type: 4-Roll Rubber Calender
• Roll dimensions: 18" × 54"
– Roll diameter: 18 inches
– Roll length: 54 inches

3. Year of Manufacture and Modernization
• Original year of manufacture: 1971
• Modernization history: Machine regularly upgraded until 2018

4. Intended Use
• Calendering of rubber compounds
• Designed for continuous operation in tire and rubber production lines

5. Control and Automation
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• Upgraded control system implemented in 2012
• MMI system installed in 2001
• Control panel equipped with Beckhoff components

6. Mechanical and Process Upgrades
Mechanical Upgrades
• Installation of new calendar rolls (2018)
• Optimization of the spool winding unit (2014)
• Overhaul of cooling lines (2013)

Process Upgrades
• Gauge measurement system installed (2012)
• SQ1 material width measuring system installed (2009)
• Cassette winding systems with dedicated control cabinets installed (2009)

7. Drive System
• Large industrial electric motor by ABB
• Drive system coupled with Comerio Ercole gearbox

8. Plant Configuration
• Integrated adjustment for feed extruder (installed 2012)
• Cooling section included in the system
• Multiple winding stations integrated into the calender line

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