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EMAG VL2 V3.0.05

Technical Characteristics:

Work Area
- Maximum clamping plate diameter: 160 mm
- Maximum turning diameter: 160 mm
- Maximum machining diameter: 100 mm
- Maximum workpiece length: 150 mm
- X-axis travel: 700 mm / Rapid traverse X: 60 m/min
- Z-axis travel: 375 mm / Rapid traverse Z: 30 m/min
- Standard automation with closed system (number of loading nests by workpiece diameter: 14/(80–200), 18/(30–160), 30/(30–85))

Main Spindle
- Spindle interface per DIN 55026: Size A5
- Maximum spindle speed: 6000 rpm
- Power (100% / 40% duty cycle): 18.1 / 13.9 kW
- Torque (100% / 40% duty cycle): 77 / 59 Nm

Tool Holder with Driven Tools
- Tool shank per DIN 69880: 12 – BMT65
- Number of stations: 12
- Maximum tool length including holder: 190 mm
- Maximum speed: 6000 rpm
- Maximum torque (10% duty cycle): 27 Nm; (100% duty cycle): 14 Nm

Electrical Equipment
- Operating voltage: 400–480 V, 80 A
- Connected load: 27 kVA

Dimensions
- Total dimensions (L x W x H): 4350 mm (with chip conveyor) x 1600 mm x 2500 mm
- Weight: 5500 kg

Main Features and Capabilities:
- Vertical Design: Optimized for chip removal and easy loading/unloading
- CNC Controller: GE Fanuc FS 32i B
- High precision: Positioning accuracy in X and Z axes ±0.001 mm with Heidenhain linear scales
- Main spindle: High power and broad speed range
- In-process control: Marposs T25 measuring probe
- Automated loading/unloading: Integrated automation for feeding and removing parts
- Live tools: Capability for drilling and milling operations
- Tool life monitoring and sister tool management
- Chip conveyor & Knoll coolant filtration unit with paper filter and 40 bar pumps (suitable for filtering two machines)
- Fully enclosed work area, with work area lighting
- Documentation: Electronic version available, printed booklet incomplete

Machine Status:
- NOT WORKING
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- LT motor defective, repairable
- Operator panel, safety switch, and two buttons broken and need replacement

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