롤포밍 기계

FETHI YILMAZ MAKİNA ROLLFORM MACHINE

Technical Details:
Produces all shapes of Reinforcement steel Profiles
Thickness 0.50-3 mm
Bandwith max- 200 mm
Production Speed: max. 15-20 mt/minute
Width min- 22 mm max- 60 mm
Depth min- 5 mm max- 60 mm
Square Shape Max: 50 mm x 50 mm
Square Shape Min: 20 mm x 20 mm
Loading capacity of decoiler is max. 1000 kg.
Decoiler:
• Decoiler is manual system with brake lining.
• Bandwidth capacity 300 mm.
• Max. Coil inside diameter 550 mm.
• Max coil outside diameter 1500 mm.
• Tightening roll hub by mechanical
ROLLFORM MACHINE:
The machine has 14 stations to bend sheet step by step.
• Shafts and pulleys manufactured from high-quality materials (4140) according to the
techniques and reach hardness of 50-55 HRC.
• Shaft diameter: 52 mm. / Bearing brand: SKF
• The drive gears in each pulley of the stations are made of blister steel (8620) and reach
hardness of 50-55.
• The reductor is used in a drive system. The main body consists of gearbox and two
blocks. Spacers on the rollers can be changed manually according to the dimensions of
the profiles.
• There is calibrating machine that comes after the roll forming machine to get the
required flatness, linearity and twist.
• Reducer and helical gears will be used in drive system.
• There will be 18,5 kW engine with reducer in the form unit.
• Motor brand: GAMAK / Reducer brand: YILMAZ / ÖZTEKFEN / POLAT
You can cut the profiles of any length you need by only entering the parameters to the
control panel.
• Production is unstoppable even during cutting.
• Cutting is done with Flying Circular Saw.
• The disc will be moved from down to up.
• Length tolerance will be maximum +- 5 mm.
• Saw motor will be 5,5 kW.
SECOND CUTTING EQUIPMENT:
You can cut the profiles of any length you need by only entering the parameters to the
control panel.
• Production is unstoppable even during cutting.
• Only U profiles can be cut with the hydraulic guillotine.
• Cutting is done with Hydraulic Guillotine.
• Length tolerance will be maximum +-5 mm
• The cutting mold material will be 2379 steel.
• Hydraulic unit tank: 40 Liter.
• Hydraulic unit motor: 3 kW
• Hydraulic motor brand: GAMAK / ELK Hydraulic parts brand: TEK HİDROLİK
STACKING TABLE:
Stacking table will be with pneumatic discharge system and conveyor.
• There will be 1 kW engine on the run-out table.
CONTROL SYSTEM:
All parts of the electrical panel are made of first quality materials. (SIEMENS,
SCHNEIDER, ABB etc.)
• Production line will use 380v +/-%10, and 3 phase 25 kW of electrıcity and compressor with capacity of 6 bar and 500 liters.
• You can cut the profiles of any length you need
by only entering the parameters to the control
panel. The PLC parameters include “jog speed,
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production pieces, actual pieces, manual and
automatic productions settings, calibrating
setting vs.”.
PACKING EQUIPMENT:
• The production line includes 2 pieces
packing machine for metal strips.
• Manual packing machine can make locked
to metal strips for profile package.