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KAEV Automatic Hydraulic Die Cutting System

KAEV Hydraulic Cutting System Available

Complete KAEV hydraulic cutting system, originally used for die cutting acoustic composites and laminated automotive parts.

1. Hydraulic beam cutting press

Four-column press with double-balanced yoke, self-lubricating bushings, column covers and two hydraulic cylinders integrated into the frame. The two-stage hydraulic pump provides fast approach and a slower, high-power cutting stroke. Hydraulic unit capacity: up to 300 litres; oil included.

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Features include automatic die-finding to set the lowest cutting point and infinitely adjustable return stroke. The control cabinet has a touch-screen panel and OMRON PLC, with scope for extensions and additional equipment. Standard software includes error indication, modem for internet connection, setup/manual/automatic modes and German/English interface. Protective covers and safety photocells are fitted.

Technical data:
• Cutting force: 160 t / 1,600 kN
• Table/beam: 2,000 × 1,600 mm
• Table height: approx. 950 mm
• Daylight: 200 mm
• Adjustable stroke: 15–180 mm
• Stroke speed: 51 mm/s
• Pump motor: 22 kW or 18 kW
• Max. cutting oil pressure: 314 bar
• Weight: approx. 16,000 kg

2. Pneumatic clamping beam feeder

Rear-mounted feeder with one travelling beam pair for feeding material under the press and one pair for pulling and holding material. Feeding is driven by toothed belts and a frequency-controlled geared motor. The servo-driven pulling beams hold material securely and can reposition it backwards to a programmed position. PLC-controlled electro-pneumatic cabinet. Feed length is set at the touch-screen panel. Material is supported by a belt; the feeding area by a steel plate.

Technical data:
• Clamping width: 2,000 mm
• Max. feed length: 1,600 mm
• Beam opening: 60 mm
• Beam speed: up to 800 mm/s, adjustable
• Feed accuracy: ±1 mm
• Pull-off force: 200 kp

3. Cutting pad shuttle unit

The cutting pad moves in sync with material feeding to the front of the press, allowing convenient removal of cut parts. A linear drive and frequency-controlled geared motor move the shuttle frame. An automatic pad-shifting system connected to the cutting block changes the cutting position within a defined area, reducing repeated cuts in the same spot and extending pad life. A horizontal safety light curtain (approx. 1,200 mm) stops movement if the operator enters the shuttle area.