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Kiberys KBWELD HDC

Large-scale welding robotic systems

High-dynamic robotic, multi-axis automated welding system. KBWELD HDC is a console-type linear-drive system with a robust construction with precision guides. It achieves high speed and accuracy thanks to digital servo-controlled motors.

KBWELD HDC6 has a wide range of applications - complex, ribbed beams with slopes, panels, boards, ribbed sections; For straight and circular seams, various building elements, machine housings and more.

Number of axes (all in interpolation) - 6
Axis type - 3 linear and 3 rotary for torch
Motor type - AC, servo synchronous motors
Motion principle - Rack and pinion on linear axes, high precision cycloid reducers on rotary axes
Longitudinal stroke (along the rail) - on request
Transverse stroke - Y axis - 2000 - 4000 mm
Vertical stroke - 1500 - 2500 mm
Rotation range around Z-axis +/- 360 °
Range of torch tilting angle +/- 90 °
Linear axes speed range 0 – 30 000 mm/min
Rotary axes speed range 0–120°/s
Positioning accuracy +/-0.3 mm/m
Repeatability +/-0.1 mm
Supply voltage 3-phase, 380V +/-10%, 50Hz
Nominal consumption 3.5 kW

PROCESS MANAGEMENT
• A library of settings that includes all parameters
• Welding speed, power source parameters
• Ability to change the welding mode during welding
• Arc start delay
• Delay of motion at the arc end for the crater filling time
• Separate control of arc burning times and cold wire feed in TIG process
• Weaving function with frequency and amplitude adjustment
• Seam (part) search function with touch sensing with wire , gas nozzle or other sensor
• Seam tracking through arc current and weaving motion

▲ WELDING EQUIPMENT OPTIONS:
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450A KEMPPI A7 - PULSED MIG/MAG WELDING
- Full welding parameters robot control
Mains connection voltage 3~ 50/60 Hz 400 V, -15 …+20 %
Supply current (maximum) 32 A
Supply current (effective) 25 A
Fuse (delayed) 35 A
No-load voltage (peak) U0 = 80 V – 98 V
Open circuit voltage (average) 85 V – 103 V
Operating temperature rang -20…+40 °C
Degree of protection IP23S
Efficiency (100 % duty cycle) 87 %
Power factor at max. current 0.88


OR

▲ TANDEM (TWIN-WIRE) WELDING MIG/MAG EQUIPMENT
2 x 450A KEMPPI A7 - Full robot control

▲ ROBOTIC PERIPHERALS OPTION:
1-axis Servo-positioners - payload on request from 500 to 6000kg
2-axis Servo-positioners - payload on request from 250 to 2000kg

DESCRIPTION KBSPOS500
Payload 500 kg
Number of axes 1
Type of motor AC, servo
Max Torque 860 Nm
Max Load inertia 100 kgm2
Max Speed 70°/sec
Flange diameter 400 mm

DESCRIPTION 2-axis Servo-positioner KBS2AxPos 500
Number of axes 2
Type of motor AC, servo
Payload 500 kg
Max Torque Axis 1 1700 Nm
Max Load inertia Axis 1 400 kgm2
Max Speed Axis 1 30°/sec
Max Torque Axis 2 860 Nm
Max Load inertia Axis 1 100 kgm2
Max Speed Axis 1 70°/sec
Flange diameter 400 mm

▲ INSTALLATION AND TRAINING INCLUDED
Approximate installation and training period - 10 days