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WEMA Vogtland HPC FLEX-V100

CNC Machining Center

Manufacturer: Werkzeugmaschinenfabrik Vogtland GmbH
Model: HPC FLEX-V100 (Special Machine)
Year of manufacture: 2005
Serial number: 053-497

CNC special machining center of type HPC FLEX-V100 from Werkzeugmaschinenfabrik Vogtland. The system is designed as a single-spindle machining module featuring both horizontal and vertical machining capabilities, and is equipped with an automatic pallet changer. It was specifically developed for processing rolling bearing cages.

The machining unit is based on a combination of two NC rotary tables (A and B axis), allowing for various machining positions and indexing angles. Using this 2-axis combination, a pallet with clamping fixture is swiveled from the loading position to the machining position.

Loading is performed by an automatic pallet changer with a separate pallet infeed station. Direct loading within the machining area is not structurally provided.

The system comes with extensive peripherals, including a coolant system with high-pressure unit, chip conveyor, hydraulic power unit, recooling system, centralized lubrication, as well as oil and emulsion mist extraction.

The machine is controlled via Siemens SINUMERIK 840D.

Used industrial special machine from a production environment. The system is fully assembled and equipped with comprehensive peripherals.

Cosmetically in line with age and previous use, showing the usual wear in the working area.
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Inspection of the machine possible by appointment. Dismantling, loading, and transport to be carried out by the buyer.

Machine Specifications
• Installation dimensions (L × W × H): approx. 14,900 × 8,100 × 4,800 mm
• Total weight: approx. 85 t
• Maximum transport unit: approx. 18 t
• Number of machining stations: 1
• Machining performance: approx. 1 workpiece/hour (depending on type)
Machining Details
• Workpieces: various rolling bearing cages
• Material: CuZn40Pb2
• Operations: drilling, tapping, milling, facing, brushing
Workpiece Clamping
• Manufacturer: RAKO GmbH
• Type: 12-jaw chuck
• Operation: manual with power tool
• Pallet size: 1250 × 1250 mm
Controls and Drives
• CNC control: Siemens SINUMERIK 840D
• System control: Siemens S7
• NC axis drives: Siemens 1FT6
• Main spindle: KESSLER DMS132.AL.4.FFS
• Drive controller: Siemens SIMODRIVE 611D
Electrical Data
• Operating voltage: 400 V
• Frequency: 50 Hz
• Rated current: 300 A
• Connected load: 150 kW
• Control voltage: 24 V DC
Hydraulic System
• Manufacturer: Parker Hannifin GmbH
• Hydraulic oil: HLP 46
• Tank capacity: 90 l
• Maximum pressure: 130 bar
Pneumatics
• Operating pressure: 6 ± 0.6 bar
• Air requirement: approx. 300 m³/h
Centralized Lubrication
• Manufacturer: Willy Vogel AG
• Type: MFE5-KW6-S1+299
• Lubricant: CGLP 220
• Lubrication cycle: every 10 min
• Tank volume: 6 l
Coolant System
• Manufacturer: MANN + HUMMEL
• Filtration unit: K90 L T63-PF750D-T-ND-SSP
• Flow rate: 500 l/min at 4.4 bar (10 µm filter)
High-Pressure Unit
• Manufacturer: MANN + HUMMEL
• High pressure: 80 bar
• Flow rate: 50 l/min
• Pump: ALLWEILER
Chip Removal
• Scraper belt conveyor with pump unit
• Conveyor capacity: 550 l/min at 1.3 bar
Extraction
• Manufacturer: IFS Industriefilter GmbH
• Type: IFM 2000
Recooling Unit
• Manufacturer: BKW GmbH
• Type: WRK30-2KK2P
• Power: 8 kW
Pallet Changer
• Manufacturer: Fördertechnik Mayer GmbH & Co. KG
• Type: F.M. 2667-0

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