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Klingelnberg Viper 500 W

The machine is currently automated with a robot.
Delivery time and price available upon request.
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Technical Specifications – VIPER 500 W

Working Range and Capacities
Maximum workpiece diameter: Ø 500 mm
Maximum grinding stroke: 500 mm
Working height above table (min–max): 300 – 800 mm
Center-to-table distance (min–max): 442 – 1,042 mm
Module / (gear grinding module): 0.5 – 22
Swivel angle (min–max): −180° / +45°

Grinding System
Grinding wheel diameter (min–max): Ø 221 – 350 mm
Grinding worm diameter (min–max): Ø 221 – 350 mm
Maximum grinding wheel width: 75 mm
Maximum grinding worm width: 150 mm
Grinding spindle power: 37 kW
Maximum grinding wheel speed: 6,000 rpm

Table and Feeds
Table diameter: Ø 400 mm
Table bore (Ø × depth): Ø 100 × 500 mm
Maximum table speed: 1,000 rpm
Axial feed (max): 20,000 mm/min
Radial feed (max): 12,000 mm/min
Tangential feed (max): 20,000 mm/min

Power and Dimensions
Total connected load: 60 kVA
Machine dimensions (L × W × H): 4,220 × 3,120 × 2,526 mm
Filter unit dimensions (L × W): 3,490 × 2,250 mm
Net weight (approx.): 19,300 kg

Machine Configuration – VIPER 500 W

Base Machine and Options
VIPER 500 W base machine
Preparation for internal grinding arms
Internal grinding unit V5 for straight or helical internal gears
Measuring system for profile, lead and pitch external
Measuring system for profile, lead and pitch internal (V5)
Probing system for phase alignment
Power supply with voltage dip compensation (ESR)
Table adjustment 100 mm
Preparation for hydraulic clamping devices
Hydromechanical unit for drawbar clamping systems
Grinding oil treatment with band filter (100)
Fire extinguishing system
Automatic working area door
Cleaning unit with spray gun
Crane integrated into machine enclosure
Isolation transformer
Voltage stabilizer – stabilizer and isolation transformer
Signal beacon

Services
Delivery according to Incoterms 2010
On-site assembly and commissioning
Operator training – 5 days
Interpreter service for training

Software Packages
Gear PRO software
Software for splined shaft grinding
Software for splined shaft inspection
BIAS control software for gear grinding
CBN grinding wheel software
ADI dressing process optimization
Lifetime monitoring of dressing tool (DLC)
Flexible profile modifications during grinding

Consumables
Endless band filter
Assembly/disassembly aid for band filter (100)
Diamond dressing rolls
CVD dressing roll D200/R1 for profile grinding
CVD special dressing roll for gear grinding
Grinding wheels
Grinding wheel D350/B60 for profile grinding
Grinding wheel D350/B45 for profile grinding
Profiled grinding wheel D350/B150 for gear grinding
Spacer rings
4 spacer rings B100
22 spacer rings B60
30 spacer rings B45
37 spacer rings B30

Other Components
Grinding wheel flange (without spacer rings)
Set of standard probes

Additional Options
Closed Loop 1.0 basic version
Interface for external automation

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