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Klingelnberg Viper 500 W

As-new Gear Grinding Machine KLINGELNBERG VIPER 500 W
All-inclusive machine equipped for internal and external gearing
Equipped with a special converter from EUR kW to US standard connection (simplified global connection)
Available due to restructuring at a high-tech family-run company (no automotive production)

Working Area and Capacities
Max. workpiece diameter: 500 mm
Max. grinding stroke: 500 mm
Working area over table (min.–max.): 300 – 800 mm
Distance between spindle center and table (min.–max.): 442 – 1042 mm
Module (generating grinding module): 0.5 – 22
Swivel angle (min.–max.): –180° to +45°

Grinding System
Grinding wheel diameter (min.–max.): 221 – 350 mm
Grinding worm diameter (min.–max.): 221 – 350 mm
Max. grinding wheel width: 75 mm
Max. grinding worm width: 150 mm
Grinding spindle power: 37 kW
Max. grinding wheel speed: 6000 rpm

Table and Feeds
Table diameter: 400 mm
Table bore Ø × depth: 100 × 500 mm
Max. table speed: 1000 rpm
Max. axial feed: 20,000 mm/min
Max. radial feed: 12,000 mm/min
Max. tangential feed: 20,000 mm/min

Connections and Dimensions
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Total connected load: 60 kVA
Machine dimensions (L × W × H): 4220 × 3120 × 2526 mm
Filter unit dimensions (L × W): 3490 × 2250 mm
Net weight approx.: 19,300 kg

Machine Configuration – VIPER 500 W
Base Machine and Options
VIPER 500 W base machine
Preparation for internal grinding arms
Internal grinding unit V5 for straight or helical internal gears
Measuring system for profile, lead, and pitch of external gears
Measuring system for profile, lead, and pitch of internal gears V5
Touch Trigger Phasing System
Power supply with ESR voltage drop compensation
100 mm table adapter
Preparation for hydraulic clamping devices
Hydromechanical unit for drawbar clamping systems
Grinding oil filtration system with band filter 100
Fire extinguishing system
Automatic work area door
Cleaning system with spray gun
Crane/hoist integrated into enclosure
Isolation transformer
Voltage stabilizer and isolation transformer
Signal light/beacon tower

Software Packages
Gear PRO software
Software for grinding of spline shafts
Software for testing of spline shafts
BIAS control software for gear grinding
CBN grinding wheel software
ADI dressing process optimization
DLC lifetime monitoring for dressing tools
Flexible profile correction for grinding operations

Consumables
Endless filter band
Assembly/disassembly aid for filter band 100
Diamond dressing rollers
CVD dressing roller D200 R1 for profile grinding
CVD special dressing roller for generating grinding

Grinding wheels
Grinding wheel D350 B60 for profile grinding
Grinding wheel D350 B45 for profile grinding
Profiled grinding wheel D350 B150 for generating grinding

Distance rings/intermediate plates
4 intermediate plates B100
22 intermediate plates B60
30 intermediate plates B45
37 intermediate plates B30

Additional Components
Grinding wheel flange without intermediate plate
Set of standard probes / measuring probes

Additional Options
Warranty extension from 12 to 24 months
Closed Loop 1.0 basic version
Interface for external automation

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