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Kraft VPS 100/2500

G. Kraft Maschinenbau GmbH
Cardboard Cutting Machine VPS 100/2500
fully functional

Project: VPS100/2500 Cardboard Cutting Machine (KRAFT VPS100/2500)
Fully automatic production of outer packaging made of continuous corrugated cardboard
Application: Packaging of high-quality aluminum rims with precisely fitting packaging to prevent slippage

Packaging Concept

Base/lid construction
Base with corner locking elements to hold the rim upright
Lid according to FEFCO 0331
Packaging size: 600 × 600 × 300 mm
Output: approx. 55 s per packaging unit

Accuracy

Longitudinal cuts: ±0.2 mm
Length tolerance: ±1.5 mm/m
If required, development of packaging concepts that conform to the shape of the product in coordination with Otto Fuchs.

Packaging Design

Integrated software for creating custom packaging designs
Database with approx. 250 packaging designs

Machine
The KRAFT VPS100/2500 processes continuous corrugated cardboard fully automatically. The patented multi-tool performs creasing, scoring, perforating, and cutting according to the single-point principle. The material-friendly creasing technology prevents the cardboard from splitting. Perforations are performed using an oscillating knife with a freely adjustable perforation level. Cuts are made with a toothed knife on a rubberized roller, producing clean, fiber-free cut edges. All tools are adjustable by servomotors.
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Machine Construction

Welded construction
6 multi-function tools for longitudinal processing (optional up to 12)
1 transverse processing tool
2 rubberized rollers
Segment-controlled upper pressure

Control

Industrial PC Beckhoff C6930 (Intel Core i5, 16 GB RAM, SSD)
Windows 10 IoT Enterprise
Beckhoff TwinCAT 3
21" multi-touch panel
Control cabinet integrated

Software Functions

Production list control
Dynamic tool management
Multi-stage scrap optimization
Bidirectional processing
Residual length monitoring
Production data recording (CSV)
Plain text error messages

Technical Data

Working width: up to 2,500 mm
Minimum length: 200 mm
Cardboard thickness: 2.5–7 mm
Tool width: approx. 45 mm

Automatic Cardboard Changer
Automatic selection of the optimal cardboard web width. Standard with two positions, expandable to six or with a side-by-side function to up to twelve web widths. Additional cardboard magazines expand the system with further web widths and have their own sensors and residual length management.

Box Designer
Programming software for customer-side CAD workstations for the free creation and programming of individual cardboard designs.

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